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The APM1010S CNC Angle Punch Shear Machine stands as a pivotal piece of equipment in modern steel tower manufacturing, designed to streamline the processing of angle steel components with unprecedented precision and efficiency. This advanced CNC machine integrates punching, shearing, and marking functions into a single automated system, eliminating the need for multiple standalone machines and reducing production bottlenecks.
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The APM1010S CNC Angle Punch Shear Machine is a cutting-edge intelligent equipment tailored for steel tower fabrication, integrating punching, shearing, and marking into a single automated system. It eliminates the need for multiple standalone machines, streamlining production workflows for transmission towers, communication towers, and wind energy support structures while ensuring exceptional precision and high throughput.
• All-in-one functionality (punching, shearing, marking) reduces production bottlenecks.
• ±0.02mm positioning accuracy meets strict industry tolerances for structural safety.
• Handles angle steel from 140×140×10mm to 360×360×35mm, covering most tower components.
• 40% faster setup time than semi-automatic alternatives via automatic feeding/alignment.
At the core of the APM1010S lies its superior precision capabilities, featuring ±0.02mm positioning accuracy across all axes. This level of precision ensures that every punched hole and shear cut meets strict industry tolerances, critical for structural integrity in steel tower applications. The machine utilizes high-torque servo motors paired with precision ball screws, delivering smooth motion control and repeatability even during extended production runs.
The APM1010S accommodates a wide range of angle steel sizes, from 140×140×10mm up to 360×360×35mm, making it suitable for various tower components from minor brackets to main structural members. Its punching system handles diameters ranging from φ17.5mm to φ40mm using high-speed carbide tools, while the shearing mechanism efficiently cuts through thick steel with clean edges, eliminating the need for secondary finishing operations.
Equipped with an advanced PLC control system and user-friendly HMI, the APM1010S offers full programmability for complex processing sequences. Operators can store up to 1000 different processing programs, enabling quick changeovers between tower components. The machine features automatic material feeding and alignment systems, reducing setup time by up to 40% compared to semi-automatic alternatives. Real-time monitoring of tool wear and automatic lubrication further enhance operational efficiency.
Built to withstand the rigors of heavy industrial use, the APM1010S features a high-strength cast iron frame with reinforced welding points, ensuring minimal vibration during high-speed operations. Key components such as the punching cylinder and shear blade are manufactured from hardened alloy steel, providing a service life of over 10,000 hours under standard operating conditions. The machine’s enclosed design protects internal components from dust and debris, reducing maintenance requirements.
Item | Parameter | |
Angle size | 40x40x3mm-100x100x10mm （Material Number Q345, Max. tensile strength up to 550MPa） | |
Nominal Marking force | 1030KN | |
Nominal Punching force | 950KN | |
Nominal Cutting force | 1100KN | |
Punching tool position Nos. | 6 Nos. (both sides 3 Nos. each) | |
Max. punching capacity | For left and right punch: φ25.6mm（Round hole） | |
For middle punch: 22x50mm（Oval hole） | ||
Max. raw material angle profile length | 12m | |
No. of character cassette | 4 | |
No. of character in each character cassette | 18 | |
Character size | 14x10x19mm | |
Shearing method | Single Blade Shearing | |
Cooling method | Oil Chiller | |
Precision | Meet GB/T 2694-2010 requirements | |
Overall size | About 27x7x2.2m | |
Type of programming: Keyboard input, USB interface input. It can connect with TEKLA software.
No. | Name | Quantity | Remark |
1 | Punches for test run | 12 | Including the part installed in the machine |
2 | Female dies for test run | 18 | |
3 | The upper blade | 2 | |
4 | The short lower blade | 2 | |
5 | The long lower blade | 2 | |
6 | C Frame | 7 | |
7 | Punching pole | 7 | |
8 | Punch nut | 7 | |
9 | The upper claw | 2 | |
10 | The lower claw | 2 | |
11 | Springs of every parts | 1set | |
12 | Pressure oil can | 1 | |
13 | Air gun | 1 | |
14 | Common tools | 1batch | |
15 | Standby paint | 2kegs | Main color and Warning color |
16 | The Wrench for tightening the punches | 1 | |
17 | The Drawing for wearing Parts | 2 volume | |
18 | The Drawing for Maintenance | 2volum | |
19 | Quality Certificate, Packing List | 1 volume each | |
20 | Instruction Manual (mechanical part, electric part, hydraulic part) | 2 volume each | |
21 | Marking Character (A~Z) | 2 sets | |
22 | Marking Character (0~9) | 2 sets |
No. | Name | Brand | Manufacture |
1 | AC Servo Motor | Panasonic | Japan |
2 | PLC | Mitsubishi | Japan |
3 | Electromagnetic unloading Valve | ATOS/YUKEN | Italy/ Taiwan |
4 | Relief Valve | ATOS/YUKEN | Italy/Taiwan |
5 | Electro-hydraulic directional valve | JUSTMARK | Taiwan, China |
6 | Dual-connection vane pump | ALBERT | U.S.A |
7 | Manifold | SMC | Japan |
8 | Air valve | SMC | Japan |
9 | Air cylinder | SMC | Japan |
10 | FRL | SMC | Japan |
Note: The above is our standard supplier. It’s subject to be replaced by other brand with same quality level in case of lack due to special reason.
The primary application of the APM1010S is in the production of transmission towers and communication towers, where it processes the angle steel components used in tower frames, bracing systems, and connection plates. Its ability to handle large angle sizes makes it ideal for both lattice-type and monopole tower structures.
In wind energy projects, the machine processes structural angle steel for wind turbine support towers and foundation components. Its precision ensures proper alignment of flanges and connection points critical for turbine stability. The APM1010S also finds use in solar panel support structures, where consistent hole positioning is essential for modular assembly.
Beyond tower manufacturing, the machine serves the broader steel construction industry, processing angle steel for bridge components, building frameworks, and industrial shelving. Its versatility allows fabricators to handle custom orders with varying angles and hole patterns efficiently.
The APM1010S achieves a maximum punching speed of 300 holes per hour for standard φ20mm holes in 16mm thick angle steel, with a shear cycle time of just 8 seconds per cut. Actual production rates depend on material thickness and complexity of the processing sequence.
The machine features a quick-change tooling system that allows operators to switch between punching dies and shear blades in under 5 minutes. Tool storage slots within the machine housing keep frequently used tools organized and accessible.
While optimized for carbon steel angle profiles, the machine can process mild alloy steels up to 350 MPa tensile strength with appropriate tooling changes. For high-strength steels above this range, we recommend consulting our technical team for specialized tooling recommendations.
The APM1010S incorporates multiple safety mechanisms, including emergency stop buttons, light curtain sensors at material entry/exit points, and interlocked safety guards that prevent operation when open. The control system also features overload protection for both electrical and hydraulic components.
Yes, proper training is recommended. Our standard training package includes 40 hours of on-site instruction covering programming, operation, and basic maintenance. Optional advanced training is available for troubleshooting and complex programming scenarios.
The APM1010S CNC Angle Punch Shear Machine is a cutting-edge intelligent equipment tailored for steel tower fabrication, integrating punching, shearing, and marking into a single automated system. It eliminates the need for multiple standalone machines, streamlining production workflows for transmission towers, communication towers, and wind energy support structures while ensuring exceptional precision and high throughput.
• All-in-one functionality (punching, shearing, marking) reduces production bottlenecks.
• ±0.02mm positioning accuracy meets strict industry tolerances for structural safety.
• Handles angle steel from 140×140×10mm to 360×360×35mm, covering most tower components.
• 40% faster setup time than semi-automatic alternatives via automatic feeding/alignment.
At the core of the APM1010S lies its superior precision capabilities, featuring ±0.02mm positioning accuracy across all axes. This level of precision ensures that every punched hole and shear cut meets strict industry tolerances, critical for structural integrity in steel tower applications. The machine utilizes high-torque servo motors paired with precision ball screws, delivering smooth motion control and repeatability even during extended production runs.
The APM1010S accommodates a wide range of angle steel sizes, from 140×140×10mm up to 360×360×35mm, making it suitable for various tower components from minor brackets to main structural members. Its punching system handles diameters ranging from φ17.5mm to φ40mm using high-speed carbide tools, while the shearing mechanism efficiently cuts through thick steel with clean edges, eliminating the need for secondary finishing operations.
Equipped with an advanced PLC control system and user-friendly HMI, the APM1010S offers full programmability for complex processing sequences. Operators can store up to 1000 different processing programs, enabling quick changeovers between tower components. The machine features automatic material feeding and alignment systems, reducing setup time by up to 40% compared to semi-automatic alternatives. Real-time monitoring of tool wear and automatic lubrication further enhance operational efficiency.
Built to withstand the rigors of heavy industrial use, the APM1010S features a high-strength cast iron frame with reinforced welding points, ensuring minimal vibration during high-speed operations. Key components such as the punching cylinder and shear blade are manufactured from hardened alloy steel, providing a service life of over 10,000 hours under standard operating conditions. The machine’s enclosed design protects internal components from dust and debris, reducing maintenance requirements.
Item | Parameter | |
Angle size | 40x40x3mm-100x100x10mm （Material Number Q345, Max. tensile strength up to 550MPa） | |
Nominal Marking force | 1030KN | |
Nominal Punching force | 950KN | |
Nominal Cutting force | 1100KN | |
Punching tool position Nos. | 6 Nos. (both sides 3 Nos. each) | |
Max. punching capacity | For left and right punch: φ25.6mm（Round hole） | |
For middle punch: 22x50mm（Oval hole） | ||
Max. raw material angle profile length | 12m | |
No. of character cassette | 4 | |
No. of character in each character cassette | 18 | |
Character size | 14x10x19mm | |
Shearing method | Single Blade Shearing | |
Cooling method | Oil Chiller | |
Precision | Meet GB/T 2694-2010 requirements | |
Overall size | About 27x7x2.2m | |
Type of programming: Keyboard input, USB interface input. It can connect with TEKLA software.
No. | Name | Quantity | Remark |
1 | Punches for test run | 12 | Including the part installed in the machine |
2 | Female dies for test run | 18 | |
3 | The upper blade | 2 | |
4 | The short lower blade | 2 | |
5 | The long lower blade | 2 | |
6 | C Frame | 7 | |
7 | Punching pole | 7 | |
8 | Punch nut | 7 | |
9 | The upper claw | 2 | |
10 | The lower claw | 2 | |
11 | Springs of every parts | 1set | |
12 | Pressure oil can | 1 | |
13 | Air gun | 1 | |
14 | Common tools | 1batch | |
15 | Standby paint | 2kegs | Main color and Warning color |
16 | The Wrench for tightening the punches | 1 | |
17 | The Drawing for wearing Parts | 2 volume | |
18 | The Drawing for Maintenance | 2volum | |
19 | Quality Certificate, Packing List | 1 volume each | |
20 | Instruction Manual (mechanical part, electric part, hydraulic part) | 2 volume each | |
21 | Marking Character (A~Z) | 2 sets | |
22 | Marking Character (0~9) | 2 sets |
No. | Name | Brand | Manufacture |
1 | AC Servo Motor | Panasonic | Japan |
2 | PLC | Mitsubishi | Japan |
3 | Electromagnetic unloading Valve | ATOS/YUKEN | Italy/ Taiwan |
4 | Relief Valve | ATOS/YUKEN | Italy/Taiwan |
5 | Electro-hydraulic directional valve | JUSTMARK | Taiwan, China |
6 | Dual-connection vane pump | ALBERT | U.S.A |
7 | Manifold | SMC | Japan |
8 | Air valve | SMC | Japan |
9 | Air cylinder | SMC | Japan |
10 | FRL | SMC | Japan |
Note: The above is our standard supplier. It’s subject to be replaced by other brand with same quality level in case of lack due to special reason.
The primary application of the APM1010S is in the production of transmission towers and communication towers, where it processes the angle steel components used in tower frames, bracing systems, and connection plates. Its ability to handle large angle sizes makes it ideal for both lattice-type and monopole tower structures.
In wind energy projects, the machine processes structural angle steel for wind turbine support towers and foundation components. Its precision ensures proper alignment of flanges and connection points critical for turbine stability. The APM1010S also finds use in solar panel support structures, where consistent hole positioning is essential for modular assembly.
Beyond tower manufacturing, the machine serves the broader steel construction industry, processing angle steel for bridge components, building frameworks, and industrial shelving. Its versatility allows fabricators to handle custom orders with varying angles and hole patterns efficiently.
The APM1010S achieves a maximum punching speed of 300 holes per hour for standard φ20mm holes in 16mm thick angle steel, with a shear cycle time of just 8 seconds per cut. Actual production rates depend on material thickness and complexity of the processing sequence.
The machine features a quick-change tooling system that allows operators to switch between punching dies and shear blades in under 5 minutes. Tool storage slots within the machine housing keep frequently used tools organized and accessible.
While optimized for carbon steel angle profiles, the machine can process mild alloy steels up to 350 MPa tensile strength with appropriate tooling changes. For high-strength steels above this range, we recommend consulting our technical team for specialized tooling recommendations.
The APM1010S incorporates multiple safety mechanisms, including emergency stop buttons, light curtain sensors at material entry/exit points, and interlocked safety guards that prevent operation when open. The control system also features overload protection for both electrical and hydraulic components.
Yes, proper training is recommended. Our standard training package includes 40 hours of on-site instruction covering programming, operation, and basic maintenance. Optional advanced training is available for troubleshooting and complex programming scenarios.
