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DJ700D CNC Band Sawing Machine for H-Beams
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DJ700D CNC Band Sawing Machine for H-Beams

The DJ700D CNC Band Sawing Machine for H-Beams represents a breakthrough in structural steel cutting technology, specifically engineered to handle the demanding requirements of large H-beam fabrication. This high-performance sawing system combines robust construction with advanced automation to deliver precise, efficient cutting of heavy structural members, addressing the productivity challenges faced by modern steel fabricators.

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  • DJ700D


Product Overview


The DJ700D CNC Band Sawing Machine is a breakthrough for heavy H-beam fabrication, engineered to handle H-beams up to 700×300mm in cross-section—solving productivity challenges for large-scale construction, bridge, and industrial infrastructure projects. Its core advantages include CNC-controlled consistency (eliminating manual variability), 20% reduced material waste via nesting software, 60% higher productivity than manual saws, and compatibility with high-tensile steel (up to 690MPa).


Product Features


High-Capacity Cutting Performance

A reinforced saw frame and 18.5kW main motor deliver consistent cutting force for H-beams, I-beams, and square tubing (max 700mm dimension). The bi-metal band saw blade operates at 20–120m/min (automatic speed adjustment), ensuring clean, square cuts without material deformation.


Precision Positioning & Automated Handling

Positioning: Servo-driven feeding (±0.5mm accuracy over 12m) + laser measurement system to compensate for material deflection; real-time encoder feedback for cut-to-length precision.

Material Handling: 20-station powered roller conveyor, 50–300kN adjustable hydraulic clamping, and automatic discharge—enabling unattended 8-hour shifts.


Intelligent Cutting Management

Proprietary nesting software optimizes cut sequences to minimize waste. The CNC system stores 500 programs, monitors blade wear in real-time, and adjusts parameters to extend blade life to ~150 hours (standard conditions).


Applications


Heavy Structural Fabrication

The DJ700D is primarily used in manufacturing facilities producing H-beams for high-rise building frameworks, industrial plant structures, and large-span warehouses. Its ability to cut large sections with precision ensures proper fit-up during welding and assembly processes.


Bridge and Infrastructure Construction

In civil engineering projects, the machine processes heavy H-beams for bridge girders, overpass supports, and transportation hubs. The consistent cut quality is critical for these applications where structural integrity directly impacts public safety.


Offshore and Energy Structures

For offshore platforms, wind turbine support structures, and power plant frameworks, the DJ700D cuts thick-walled H-beams that form the backbone of these critical energy infrastructure projects.


Heavy Machinery Manufacturing

Manufacturers of construction equipment, cranes, and material handling systems utilize the machine to produce precision-cut H-beam components for machinery frames and load-bearing structures.


FAQ


What type of band saw blade is recommended for the DJ700D?

We recommend bi-metal band saw blades with 8–12 teeth per inch (TPI) for most H-beam applications. For high-tensile steel cutting, carbide-tipped blades are available as an option, which can extend blade life by up to 300% compared to standard bi-metal blades.


What is the machine’s production capacity per shift?

In an 8-hour shift processing 6-meter H-beams of 500×200mm cross-section, the DJ700D can produce approximately 250–300 cut pieces depending on cut length. This represents a 60% increase in productivity compared to manual band saws.


How long does blade replacement take?

The quick-change blade system allows operators to replace and tension the blade in under 10 minutes. The machine includes blade tension monitoring that alerts operators to improper tension settings before cutting begins.


Can the machine cut non-ferrous materials?

While optimized for structural steel, the DJ700D can cut aluminum and copper alloys with appropriate blade selection. The CNC system includes specific parameter profiles for non-ferrous materials to prevent blade clogging and ensure clean cuts.


What maintenance is required?

Daily maintenance includes checking coolant levels and cleaning the chip conveyor. Weekly tasks involve inspecting blade tension, lubricating guide rollers, and verifying clamping pressure. The control system provides predictive maintenance alerts, with major overhauls recommended every 6,000 operating hours.


144631



Saw out  H-beam steel dimensions (without turning corners)

200 ×75 mm700 ×500 mm

Maximum  cutting capacity at 45 °

400 × 500mm

Maximum  cutting capacity at 60 °

200 ×  500mm

hacksaw  blade

T:W:54mm

Motor power

Main motor

7.5 kW

hydraulic  pump

5.5kW

Saw blade  linear speed

20/min

Sawing feed  rate

program control

Slant angle

-60°60°

Workbench  height

About

Main clamping  hydraulic motor

100ml/r

Front clamping  hydraulic motor

100ml/r

External  dimensions of the host (length * width * height)

About 3100x4000x2800 mm


NO.

Name

Brand

Country

1

Linear guide  rail

HIWIN

Taiwan (China)

2

Hydraulic  motor

Justmark

Taiwan (China)

3

Magnetic  grating ruler

SIKO

Germany

4

hydraulic pump

Carnival

Taiwan (China)

5

Electromagnetic  hydraulic valve

ATOS/ YUKEN

Italy / Japan

6

Proportional  valve

ATOS

Italy

7

Saw blade

Renault/WIKUS

USA/Germany

8

Inverter

INVT /  Inovance

China

9

Programmable  controller

Mitsubishi

Japan

10

touch screen

Cermate

Taiwan (China)

Note: The above is our fixed supplier. It’s subject to be replaced by same quality components of other brand if the above supplier can’t supply the components in case of any special matter


NO.

Name

Quality

Remark

1

Special Band  Saw Blade for H-Beams

2

Including that  on machine

2

Ring type  Nylon Wire Brush

6

Including that  on machine

3

Spare paint

2

1 key of main  color

1 key of  warning color

4

Multi  functional metal cutting fluid

1

Solid power


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