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H12560BF-H20000
The H12560BF-H20000 industrial CNC laser cutting system is engineered specifically to resolve the most intensive structural steel fabrication challenges. Emitting a steady, low-frequency hum as its heavy-duty gantry glides into position, this 20kW fiber laser powerhouse transforms raw H-beams, I-beams, and channel steel into installation-ready components in a single, fluid pass. By consolidating precision beveling, intricate profiling, hole processing, arc slotting, and permanent marking into one automated operation, fabrication facilities bypass traditional, labor-intensive sawing, drilling, and scribing stages. This multi-process integration directly translates to a reduction in manual labor overhead by over 70%, while simultaneously freeing up valuable floor space that would otherwise be occupied by multiple single-purpose machines.
At the core of its efficiency is a highly compatible software ecosystem. The machine interfaces flawlessly with mainstream 3D structural detailing platforms, including Tekla. Engineers execute one-click imports of DSTV files, allowing the intelligent nesting algorithms to immediately optimize material yield. This digital continuity ensures that steel production lines experience minimal tailing waste, rapid project turnaround, and absolute dimensional consistency from the first beam to the final assembly. The resulting material utilization significantly lowers the per-piece processing cost of heavy steel members, delivering a rapid return on equipment investment.
Utilizing advanced parameter-driven templates, this system executes inner and outer bevels, complex arc profiles, and specialized feature slots across all structural beam faces without requiring manual repositioning. Operators achieve ±45° bevel cuts and precise hole clusters with a spacing deviation strictly kept under ±0.2 mm. Real-world processing samples demonstrate the exceptional capability of this machine: the resulting cut surfaces possess a smooth, slag-free metallic finish to the touch. By achieving such pristine edge quality, fabrication shops entirely eliminate the need for secondary grinding, deburring, or manual touch-ups before welding, accelerating the downstream assembly workflow.
The integrated HL-CM-20000 laser module provides a relentless, stable energy output, characterized by a superior beam quality of ≤4.5 mm·mrad. As the intense beam pierces thick carbon steel, the sophisticated six-axis numerical control framework takes over. The cutting head navigates intricate three-dimensional geometries with an X/Y/Z/A/B-axis positioning accuracy reaching ±0.08 mm/m or ±0.1°. This extreme precision ensures that even the most complex joint profiles interlock flawlessly during final assembly. Facilities handling high-volume production runs will notice strict tolerances maintained across every batch, preventing costly rework and material rejection.
Moving massive structural members requires absolute stability and intelligent handling. Capable of accommodating beams measuring up to 15 meters in length and weighing up to 10 tons, the CNC feeding trolley glides along its reinforced tracks at a maximum speed of 20 m/min. Paired with a heavy-duty buffering loading platform that supports up to 30 tons, this automated material flow system drastically cuts down the waiting and handling time associated with heavy H-beams. Furthermore, we provide non-standard customized solutions tailored to specific workshop layouts. Whether you require extended loading zones, specialized profile gripping, or direct integration into an existing automated production line, the material handling architecture can be adapted to ensure the laser operates continuously without material starvation.
Built upon a massive, segmented machine bed with exceptional vibration-dampening properties, the equipment maintains structural integrity over decades of continuous, heavy-duty operation. You can feel the solid grounding of the machine even when processing maximum-weight beams. The innovative dual-station collaborative design allows operators to load raw materials and unload finished components on one station while the laser actively cuts on the other. This parallel processing capability effectively doubles the machine's throughput. By eliminating idle time during material changeovers, fabrication managers maximize operational uptime and meet aggressive project deadlines.
Heavy industrial processing demands rigorous safety and environmental protocols. The machine is enclosed within a full sheet-metal protective housing, featuring specialized anti-radiation observation windows. These viewing panels shield operators from stray laser reflections while providing clear, safe visibility of the active cutting zone. Simultaneously, a high-capacity 7.5 kW industrial dust extraction system actively pulls metallic fumes and particulate matter away from the operation area. This continuous extraction maintains a clean, breathable workshop atmosphere, free from the acrid scent of vaporized metal, ensuring full compliance with strict environmental regulations and protecting workforce health.
The following specifications detail the operational capacities, precision tolerances, and power requirements of the H12560BF-H20000. Every parameter is meticulously engineered to deliver reliable, heavy-duty performance in demanding structural steel fabrication environments.
Item | Specification |
|---|---|
Applicable Profiles | H-Beam, I-Beam, Channel Steel |
Material Types | Carbon Steel, Stainless Steel |
Web Height Range | 100 – 1250 mm |
Flange Width Range | 100 – 600 mm |
Max Thickness | ≤ 40 mm |
Workpiece Length | Up to 15,000 mm |
Min Tailing | 1600 mm (supports continuous cutting) |
Bevel Cutting Angle Range | ±45°, deviation < ±2° |
Hole Diameter Range | ≥ Ø5 mm |
Hole Spacing Accuracy | ±0.2 mm |
Cutting Length Accuracy | ±1.5 mm |
CNC Axes | 6 |
X/Y/Z Travel | 900 / 2400 / 1200 mm |
Positioning Accuracy (X/Y) | ±0.08 mm/m |
A/B-Axis Positioning Accuracy | ±0.1° |
Max Feed Speed (X/Y) | 40 m/min |
Feeding Trolley Load Capacity | 10,000 kg |
Total System Weight | ~16 tons |
Laser Power | 20,000 W (HL-CM-20000) |
Beam Quality | ≤ 4.5 mm·mrad |
Cooling System | Integrated chiller (Han’s standard) |
Dust Removal | 7.5 kW industrial fan system |
Electrical Supply | 380V, 3-Phase, 50Hz, IP54 |
The H12560BF-H20000 serves as the definitive processing solution for modern heavy infrastructure and steel fabrication facilities demanding rapid, precise, and complex profiling capabilities. It demonstrates exceptional proficiency in environments that require multi-angle beveling, curved contouring, and dense hole clustering on massive structural members.
Large-Scale Stadium Trusses: Delivering exact structural nodes and complex intersections that ensure rapid on-site assembly without forced fitting, hammering, or manual adjustments.
High-Voltage Transmission Towers: Processing hundreds of identical, precisely angled components with zero thermal distortion, ensuring structural integrity and fast erection under extreme weather loads.
Offshore Jackets & Marine Modules: Executing flawless weld-prep bevels on heavy-walled beams, a critical requirement for deep-sea platforms facing immense hydrostatic pressures and corrosive environments.
Prefabricated Bridge Components: Achieving the strict dimensional tolerances required for modern modular bridge construction, thereby reducing overall project timelines and minimizing on-site welding.
By consolidating multiple fabrication steps—from initial sizing to final marking—into a single, streamlined workflow, facility managers significantly reduce material tailings, optimize raw material yield, and accelerate delivery schedules for multi-million-dollar infrastructure projects.
Operating heavy machinery in harsh industrial environments requires unwavering reliability and robust engineering. Driven by profound research and development capabilities, every unit undergoes rigorous quality control protocols prior to dispatch. This includes comprehensive laser interferometer precision calibrations and intensive full-load fatigue testing, guaranteeing flawless performance straight out of the box. A 100% full-inspection system ensures that this heavy-duty equipment will maintain stable operation across decades of demanding industrial use. The entire system is fully compliant with CE, ISO, and other major international safety and manufacturing certifications.
To safeguard your operational continuity, an extensive global support network is established for every installation. We provide clear warranty commitments and a highly responsive 7x24 remote technical assistance program. Furthermore, our certified global engineers deliver on-site commissioning and deep-dive system training for your operating personnel. This comprehensive service infrastructure ensures that your production lines face zero downtime risks, remaining active, efficient, and highly profitable year after year, thereby maximizing your return on equipment investment.
